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Over the duration of the Lean Leadership Program, participants will be introduced to the complete suite of tools, techniques and philosophies that make make up Lean.
Click below to download:
Vative 3-Day Lean Practitioner Training Program Course - Manufacturing Focused Workshops
Vative 3-Day Lean Practitioner Training Program Course – Logistics Focused Workshops
Vative 3-Day Lean Practitioner Training Program Course – Office & Services Focused Workshops
Topics covered via theory sessions and incorporated into the "Hands on Simulation" are as below:
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Value Stream Mapping (VSM)
Provides business vision and unified planning
(Vative are an authorised distributor of IGrafx Flowcharter & VSM Software)
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Labour Balancing
Analyses and optimises processes to ensure maximum output for minimum resource allocation
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Lean Business Health Check
Assesses business opportunity in relation to 7 Lean pillars based on world class standards
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Standard Operating Procedures (SOP)
Records valuable information about process settings and standard operation requirements. Data can be stored via a central system online
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Professional Coaching
Assists in developing individuals or teams to allow better focus on business objectives and goals
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Mistake Proofing
Teaches teams the techniques to design products and processes in a way that eliminates the chance of quality issues
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5S – Workplace Organisation
The foundation for organisational change, providing a cleaner, more organised and efficient workplace
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Quick Change Over or SMED
Optimises change over processes to reduce productivity losses and improves Overall Equipment Effectiveness (OEE)
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Kanban & Just In Time (JIT)
Improves material flow and reduces stock and inventory. Can also eliminate the need for stock takes and shorten lead times. |
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Quality Tools & Root Cause Analysis
Teaches teams techniques to identify & implement actions to eliminate the source of issues. Covering tools 8D, Early Warning
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Layout Planning
Optimisation of material flow. CAD layouts can be used to aid VSM, process planning and presentations |
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Statistical Process Control (SPC)
Introducing processes of SPC including the 4 phases of process characterisation, Histograms, Cp and Cpk, Pareto charts and Control charts
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Kaizen/Continuous Improvement
Effectively analyse wastes and implement actions via DMAIC to eliminate waste at the source |
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Time & Motion Studies
Vative Process Time Studies will provide your business with an overview of Value Adding processes and how they are balanced between process steps
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Lean Metrics & Score-boarding
Standard set of measures which monitor the performance of processes via visual management |
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Total Productive Maintenance
Total Productive Maintenance (TPM) is a maintenance program which involves a newly defined concept for maintaining plants and equipment
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Capacity Planning & OEE
Standard measures and tools to ensure processes are producing to the best efficiency and utilisation |
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Six Sigma (Authorised Motorola Partner)
Leadership Jump Start
Yellow Belt & Champion Training
Green Belt Training
Black Belt Training
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